worm reduction

Our standard 700 Series – the heart of Ever-Power velocity reducer product line – has been serving industry reliably for over 10 years. Its proven modular style has set the sector standard for functionality and is the most imitated product in the current worm gear quickness reducer marketplace. But why settle for a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic single reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes possess earned a status to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a broad choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its own body is generally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm is definitely shaped such as a screw and the worm wheel can be a kind of gear machined to have a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that has been fixed so that it cannot rotate and therefore progresses in the axial direction when the bolt can be turned.
The design of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel by one tooth. Because of this, in a 1 speed decrease gears, the wheel can be manufactured therefore that it’ll be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This feature makes it possible to layout the turning transmission direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw direction.
A multitude of shaft layouts The wide variety of shaft layouts is among the top features of interlocking gears.For instance, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Figure 2) and, if attachment orientations are included, it is possible to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is characteristic because the contact is usually linear and the relative slide is fantastic. In comparison to rolling power transmission, noise and vibration are extremely low. Because of this, this technology can be used to drive medical devices, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the maker catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in key areas such as for example selecting the strain index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When utilizing a worm reduction gears, heat produced through the initial period of make use of is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it is necessary to change the lubricating oil and to change the lubricating oil after that about 1 time each year according to the procedure manual supplied by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of supreme quality. Our products are made through the use of premium quality materials and enhance technology at our vendors end. They are widely used in a variety of sectors. Our items are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Body, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and secure operation. High load capability and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute versatility is distributed by the wide selection of several installation options, shaft configurations and engine interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also accumulate, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to match a broad selection of applications and provides higher efficiency than the compact series XC, where in fact the emphasis is on space efficiency.
Series H offers the same features as series X with an extra plus: a spur equipment pre-stage at the insight end provides higher efficiency and a broader selection of ratios compared to the X series.
Framework sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy metal and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of options available:
second input, result flange, single or double extension output shaft, torque limiter with through cable, torque arm.