spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been produced with a specific torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made possible by a modular style concept that starts with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for vitality tranny, high torque, or dynamic applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable best performer is obtainable in different variations. Like all Ever-Vitality spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc tooth according to Ever-Vitality. For clients, this means better toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes happen to be characterised by top quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The get and the wheel are mainly made out of Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmission of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and will be fitted with a motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be provided in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a want for unique shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller quantities – or in designing particular gearboxes for instance with equipment housings in stainless or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears right from the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each have differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-residence heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing suggestions and assistance for your unique application, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for unique requirements such as ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, changeable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and huge torque power. They can help cut customer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to supply better versatility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.