In recent years, more and more fastener companies have gradually realized the importance of equipment lubrication.Some products and services, such as oil testing services, precision filtration devices, and grease applications, have solved many equipment problems.It now appears that comprehensive improvements in the selection, refueling, oil use, and pipe oil of equipment gearboxes and friction pairs are a plan to obtain greater actual benefits and get twice the result with half the effort.People in the industry have found that the input-output ratio of this work is nearly a hundred times the average.

Five-step management method for fastener lubrication

At present, most fastener companies generally have not established a special equipment lubrication management system. Lubricants are often ignored, and equipment failures. Business leaders first identify mechanical reasons such as spare parts, machining accuracy, and installation, and ignore 80% of accidents. More than% of the failures are statistical laws caused by improper oil selection and maintenance.Enterprises lack the guidance of lubrication technicians, and more than 95% of them have misuse or improper use of oil due to lack of knowledge of lubricating oil and neglect of lubrication work, resulting in short equipment life, low production efficiency, and frequent accidents, resulting in energy failure Necessary waste.It is more common to emphasize technical transformation and light maintenance; heavy purchase and light operation; strong maintenance and weak lubrication.

The five-step lubrication management method is to select various types of cold heading machines, continuous mesh belt furnaces, chain belt warm heading production lines, punching machines, surface treatment coating or electroplating production lines and other equipment gear boxes and friction pairs for fastener companies. Oil, oil purchase, oil refueling, oil use and oil management are all managed together, collectively referred to as the 5-step lubrication management method.Among them, equipment gearboxes and friction pairs are the core of the 5-step lubrication management method.

1. Pipe oil

① Establish the concept of active maintenance and change passive maintenance into active service.Use data to judge the wear limit value and reduce the way of thinking with more experience, less science, and feeling.

② Jianli and perfect lubrication chart, operate according to the computer lubrication chart.Continuously enrich and improve the formulation of various lubrication standards, and combine necessary self-provided testing methods with outsourced testing to establish and improve lubrication stations (main stations and substations).

③Regularly monitor the precise, large, scarce and key equipment of the enterprise to eliminate the problem in the bud.Accelerate the training of lubricating technical talents, and adopt the rapid training method of working on projects, learning, and cultivating lubricating backbones.

2. Oil selection

①Select according to the oil selection basis (the cold heading machine is mainly load, speed, temperature and medium, and other conditions are considered when all four conditions are met).

②The oil should be selected for suitable working conditions, which is worth the money, because the cost of equipment maintenance is more than 20 times the cost of lubricating oil, and the cost of lubricating oil only accounts for 3% to 5% of the entire maintenance cost.The renewal and upgrading of oil products has become the norm.

3. Purchase oil

① Establish the concept of oil purchase based on equipment operating conditions and change based on price.Purchasing oil products and equipment insist on shopping around three or even more, so that the fittest will survive the fittest.

② All purchases of oil shall be inspected first and then applied.Cooperate with oil suppliers who have good after-sales service and can propose lubrication solutions.

4. Come on

① First, it is necessary to clarify what kind of lubrication is required for the equipment lubrication point, so as to unify the understanding.Suitable for cold heading machine working conditions, intelligent oil collecting device centralized lubrication, oil-air lubrication and single-point automatic refueling device are the current choices.

②The upgrade of enterprise refueling equipment should insist on shopping around three or even more companies, and choose the best solution.It is very important to choose a good lubrication equipment supplier. The proposed plan should be at a reasonable price, follow-up service throughout the process, and cooperate with a lubrication equipment supplier who can propose a solution.

5. Use oil

① Pay attention to the three factors that make oil products deteriorate, namely solid (particles, etc.), liquid (water, etc.) and gas.According to the detection data of the three factors, once the limit is exceeded, one will do rehabilitation and the second will be oil change.

② Purchasing oil filtration and purification devices or equipment adhere to the principle of shopping around three or even more, and choose oil filtration and purification devices or equipment suppliers that can provide oil solutions to cooperate. The proposed solutions must have reasonable technical prices and provide full tracking services. .

③Prevent oil mixing, avoid replacing oil, and insist on changing the oil after cleaning.Adhere to the concept that oil products must be recovered and waste oil must be recycled, 90% of oil products can be recovered, and real waste oil should not exceed 10%.

In short, the lubrication of fastener equipment in our country has been behind for many years. In the process of solving equipment failures, it was ignored that 80% of hydraulic failures were caused by improper oil lubrication. For this reason, we must improve our understanding of equipment lubrication.It is hoped that the practice of the five-step lubrication management method will inspire enterprise managers and decision makers, and establish a lubrication management system suitable for their own enterprise as soon as possible.